Hay cut too early will not cure as easily due to high moisture content, plus it will produce a lower yield per acre than longer, more mature grass. But hay cut too late is coarser, lower in resale value and has lost some of its nutrients. There is usually about a two-week "window" of time in which hay is at its ideal stage for harvesting.
Hay can be raked into rows as it is cut, then turned periodically to dry, particularly if a modern swather is used. Or, especially with older equipment or methods, the hay is cut and allowed to lie spread out in the field until it is dry, then raked into rows for processing into bales afterwards. During the drying period, which can take several days, the process is usually sped up by turning the cut hay over with a hay rake or spreading it out with a tedder.
If it rains while the hay is drying, turning the windrow can also allow it to dry faster. However, turning the hay too often or too roughly can also cause drying leaf matter to fall off, reducing the nutrients available to animals. Drying can also be sped up by mechanized processes, such as use of a hay conditioner, or by use of chemicals sprayed onto the hay to speed evaporation of moisture, though these are more expensive techniques, not in general use except in areas where there is a combination of modern technology, high prices for hay, and too much rain for hay to dry properly.
Once hay is cut, dried and raked into windrows, it is usually gathered into bales or bundles, then hauled to a central location for storage. In some places, depending on geography, region, climate, and culture, hay is gathered loose and stacked without being baled first. Hay must be fully dried when baled and kept dry in storage.
If hay is baled while too moist or becomes wet while in storage, there is a significant risk of spontaneous combustion. 7 Hay stored outside must be stacked in such a way that moisture contact is minimal. Some stacks are arranged in such a manner that the hay itself "sheds" water when it falls.
Other methods of stacking use the first layers or bales of hay as a cover to protect the rest. To completely keep out moisture, outside haystacks can also be covered by tarps, and many round bales are partially wrapped in plastic as part of the baling process. Hay is also stored under a roof when resources permit.
It is frequently placed inside sheds, or stacked inside of a barn. On the other hand, care must also be taken that hay is never exposed to any possible source of heat or flame, as dry hay and the dust it produces are highly flammable. Early farmers noticed that growing fields produced more fodder in the spring than the animals could consume, and that cutting the grass in the summer, allowing it to dry and storing it for the winter provided their domesticated animals with better quality nutrition than simply allowing them to dig through snow in the winter to find dried grass.
Therefore, some fields were "shut up" for hay. Up to the end of the 19th century, grass and legumes were not often grown together because crops were rotated. Citation needed However, by the 20th century, good forage management techniques demonstrated that highly productive pastures were a mix of grasses and legumes, so compromises were made when it was time to mow.
Later still, some farmers grew crops, like straight alfalfa (lucerne), for special-purpose hay such as that fed to dairy cattle. Much hay was originally cut by scythe by teams of workers, dried in the field and gathered loose on wagons. Later, haying would be done by horse-drawn implements such as mowers.
With the invention of agricultural machinery such as the tractor and the baler, most hay production became mechanized by the 1930s. After hay was cut and had dried, the hay was raked or rowed up by raking it into a linear heap by hand or with a horse-drawn implement. Turning hay, when needed, originally was done by hand with a fork or rake.
Once the dried hay was rowed up, pitch forks were used to pile it loose, originally onto a horse-drawn cart or wagon, later onto a truck or tractor-drawn trailer, for which a sweep could be used instead of pitch forks. Loose hay was taken to an area designated for storage—usually a slightly raised area for drainage—and built into a hay stack. The stack was made waterproof as it was built (a skilled task) and the hay would compress under its own weight and cure by the release of heat from the residual moisture in the hay and from the compression forces.
The stack was fenced from the rest of the paddock in a rick yard, and often thatched or sheeted to keep it dry. When needed slices of hay would be cut using a hay-knife and fed out to animals each day. On some farms the loose hay was stored in a shed or barn, normally in such a way that it would compress down and cure.
Hay could be stored in a specially designed barn with little internal structure to allow more room for the hay loft. Alternatively, an upper storey of a cow-shed or stable was used, with hatches in the floor to allow hay to be thrown down into hay-racks below. Depending on region, the term "hay rick" could refer to the machine for cutting hay, the hay stack or the wagon used to collect the hay.
Modern mechanized hay production today is usually performed by a number of machines. While small operations use a tractor to pull various implements for mowing and raking, larger operations use specialized machines such as a mower or a swather, which are designed to cut the hay and arrange it into a windrow in one step. Balers are usually pulled by a tractor, with larger balers requiring more powerful tractors.
Mobile balers, machines which gather and bale hay in one process, were first developed around 1940. The first balers produced rectangular bales small enough for a person to lift, usually between 70 and 100 pounds (32 and 45 kg) each. The size and shape made it possible for people to pick bales up, stack them on a vehicle for transport to a storage area, then build a haystack by hand.
However, to save labor and increase safety, loaders and stackers were also developed to mechanise the transport of small bales from the field to the haystack. Later in the 20th century, balers were developed capable of producing large bales that weigh up to 3,000 pounds (1,400 kg). Conditioning of hay has become popular.
The basic idea is that it decreases drying time, particularly in humid climates or if rain interferes with haying. Usually, a salt solution is sprayed over the top of the hay (generally alfalfa) that helps to dry the hay. Conditioning can also refer to the rollers inside a swather that crimps the alfalfa to help squeeze out the moisture.
Modern hay production often relies on artificial fertilizer and herbicides. Traditionally, manure has been used on hayfields, but modern chemical fertilizers are used today as well. Hay that is to be certified as weed-free for use in wilderness areas must often be sprayed with chemical herbicides to keep unwanted weeds from the field, and sometimes even non-certified hayfields are sprayed to limit the production of noxious weeds.
However, organic forms of fertilization and weed control are required for hay grown for consumption by animals whose meat will ultimately be certified organic. To that end, compost and field rotation can enhance soil fertility, and regular mowing of fields in the growth phase of the hay will often reduce the prevalence of undesired weeds. In recent times, some producers have experimented with human sewage sludge to grow hay.
This is not a certified organic method and no warning labels are mandated by EPA. 9 One concern with hay grown on human sewage sludge is that the hay can uptake heavy metals, which are then consumed by animals. 10 Molybdenum poisoning is a particular concern in ruminants such as cows and goats, and there have been animal deaths.
111213 Another concern is with a herbicide known as aminopyralid, which can pass through the digestive tract in animals, making their resulting manure toxic to many plants and thus unsuitable as fertilizer for food crops.
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