Should I convert my external hard drive from FAT32 to NTFS?

A volume must contain at least 65,527 clusters to use the FAT32 file system. You cannot increase the cluster size on a volume using the FAT32 file system so that it ends up with less than 65,527 clusters. The maximum possible number of clusters on a volume using the FAT32 file system is 268,435,445.

With a maximum of 32 KB per cluster with space for the file allocation table (FAT), this equates to a maximum disk size of approximately 8 terabytes (TB). So taking that information it equates that you must have some other issue going on that you do not know about and which is impossible for us to guess about. Windows has a max partition size of 32 GB's for FAT 32.

I guess You will need to use a 3rd party formatting software to convert the entire drive to FAT 32.

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